Download Mitsubishi Legnum 2001-2003 Workshop Repair Service Manual –

repairs
Repairing a planetary gear system in a Mitsubishi Legnum (or similar vehicle) can be a complex task, especially for those with limited mechanical experience. download manual more information here…..


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However, I can provide a simplified overview of the process to help you understand the basics. Keep in mind that this is a general outline, and it’s always recommended to refer to a repair manual specific to your vehicle or consult a professional mechanic.

### What is a Planetary Gear System?
A planetary gear system consists of a central gear (the sun gear), surrounding gears (the planet gears), and an outer ring gear (the ring gear). this system allows for various gear ratios, which are essential for efficient vehicle operation.

### Tools and Materials Needed:
– Basic hand tools (screwdrivers, wrenches, sockets)
– Torque wrench
– Gear oil
– Cleaning supplies (rags, brushes)
– Replacement parts (if needed)
– Service manual for specific torque specifications and diagrams

### Steps for Repairing a Planetary Gear System:

1. **Preparation**:
– **Safety First**: Park the car on a flat surface, engage the parking brake, and disconnect the battery to prevent any electrical issues.
– **Gather Tools**: Make sure you have all the necessary tools and parts ready before starting.

2. **Access the Transmission**:
– **Remove the Transmission**: The planetary gear system is typically located inside the transmission. You will need to remove the transmission from the vehicle, which may involve removing the driveshaft, exhaust components, and other associated parts.
– **Consult the Manual**: Follow the vehicle’s service manual for specific instructions on removing the transmission.

3. **Disassemble the Transmission**:
– **Carefully Open the Transmission**: Once the transmission is out, you will need to take it apart. Be cautious and note the order of disassembly, as you will need to put it back together in the same sequence.
– **Remove the Planetary Gear Assembly**: Locate the planetary gear assembly within the transmission and carefully remove it. Take note of the orientation and how components are fixed together.

4. **Inspect the Gear Components**:
– **Check for Damage**: Examine the sun gear, planet gears, and ring gear for any signs of wear, cracks, or breakage. Look for metal shavings or debris, which can indicate internal damage.
– **Replace Damaged Parts**: If you find any damaged components, replace them with new ones. Ensure that you have the correct replacement parts for your specific model.

5. **Clean Everything**:
– **Remove Old Oil and Debris**: Use cleaning supplies to remove old oil, dirt, and debris from the gears and inside the transmission case.

6. **Reassemble the Planetary Gear System**:
– **Put it Back Together**: Carefully reassemble the planetary gear system in the reverse order of disassembly. Ensure all components are aligned correctlydownload Mitsubishi Legnum workshop manual and are seated properly.
– **Follow Torque Specifications**: Use a torque wrench to tighten bolts to the manufacturer’s specifications, as stated in the service manual.

7. **Reinstall the Transmission**:
– **Reattach the Transmission**: Once the planetary gear system is reassembled, reinstall the transmission into the vehicle, following the removal steps in reverse order.
– **Reconnect All Components**: Ensure all linkages, electrical connections, and fluid lines are properly reconnected.

8. **Refill Transmission Fluid**:
– **Add Gear Oil**: After everything is reassembled, refill the transmission with the appropriate type and amount of gear oil as specified in the owner’s manual.

9. **Test Drive**:
– **Check for Issues**: After reinstallation, reconnect the battery, start the vehicle, and take it for a test drive. Listen for any unusual noises and check for proper shifting.

### Conclusion:
Repairing a planetary gear system can be challenging, especially without mechanical experience. If at any point you feel unsure, it’s wise to seek help from a qualified mechanic. Working on a vehicle’s transmission also requires specific knowledge and tools, so proper research and preparation are key to a successful repair.
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