Replacing the engine mount on a Volvo FM, FH, or NH12 truck involves several steps. Click here to access the detailed manual download……
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Here’s a simplified guide to help you understand the process, even if you have very little mechanical experience. Remember to always prioritize safety and consult a professional if you’re unsure about any step.
### Tools and Materials Needed:
1. **Tools:**
– Socket set (metric sizes)
– Wrenches
– Screwdrivers
– Torque wrench
– Jack and Jack stands or ramps
– Safety glasses
– Gloves
2. **Materials:**
– New engine mounts (make sure they are the correct type for your vehicle)
– Engine mount bolts (if not included with the mounts)
– Lubricant or anti-seize (optional)
### Step-by-Step Process:
1. **Preparation:**
– **Safety First:** park the truck on a flat surface, turn off the engine, and set the parking brake. make sure you wear safety glasses and gloves.
– **Gather Tools:** Collect all necessary tools and materials before starting.
2. **Lift the Truck:**
– Use a Jack to lift the front of the truck. Secure it with Jack stands or use ramps to provide enough clearance to work underneath the engine. Never work under a vehicle supported only by a jack.
3. **Locate the Engine Mounts:**
– The engine mounts are typically located on either side of the engine, connecting the engine to the chassis. Look for large rubber and metal components that absorb engine vibrations.
4. **Remove the Old Engine Mounts:**
– **Support the Engine:** Use a Jack with a wooden block to gently support the engine. Be careful not to lift it too high, just enough to relieve the weight from the mounts.
– **Remove Bolts:** Using the appropriate socket or wrench, loosen and remove the bolts securing the engine mounts to the engine block and the chassis. Keep track of the bolts, as you’ll need them for the new mounts.
– **Take Out the Mounts:** Once the bolts are removed, carefully take out the old engine mounts. If they are stuck, gently tap them with a rubber mallet.
5. **Install the New Engine Mounts:**
– **Position the New Mounts:** Place the new engine mounts in the same position as the old ones.
– **Insert Bolts:** Start threading the bolts into the mounts but don’t tighten them completely yet. This allows for adjustments if necessary.
– **Tighten Bolts:** Once everything is aligned, use a torque wrench to tighten the bolts to the manufacturer’s specifications. This step is crucial to ensure the mounts are secure and function correctly.
6. **Lower the Engine:**
– Carefully remove the Jack supporting the engine and allow it to rest on the new mounts.
7. **Final Checks:**
– Double-check all bolts to ensure they are tightened properly.
– Inspect the mounts to make sure they are seated correctly and are not misaligned.
8. **Reinstall Any Components:**
– If you had to remove any components (like air filters, covers, etc.) to access the mounts, reinstall them now.
9. **Lower the Truck:**
– If you used Jack stands, remove them and lower the truck back to the ground.
10. **Test the Vehicle:**
– Start the engine and listen for any unusual noises. Check if the engine is stable and not vibrating excessively. Take the truck for a short test drive to ensure everything feels normal.
### Conclusion:
Replacing engine mounts can be a manageable task with the right tools and a bit of patience. If at any point you feel unsure or uncomfortable, don’t hesitate to consult a professional mechanic to help with the job. Remember, safety is the top priority!
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