Repairing the hydraulic clutch system on a Daihatsu Terios involves several steps. Click to explore details and download the manual……
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Here’s a reverse order of the process to help you understand how to do it:
### 10. Reassemble Components
– Reattach any components removed during the repair, including the air intake or any other parts obstructing access to the clutch system.
– Ensure all bolts and fasteners are tightened to the manufacturer’s specifications.
### 9. Bleed the Clutch System
– Use a bleeder tool or a helper to pump the clutch pedal while you open and close the bleeder valve on the slave cylinder to remove air from the hydraulic system.
– check the fluid level in the reservoir and top off if necessary.
### 8. Install the New Slave Cylinder
– Position the new slave cylinder onto the clutch fork and secure it with bolts.
– Connect the hydraulic line to the slave cylinder and ensure it is properly tightened.
### 7. Replace the Master Cylinder (if needed)
– If you are replacing the master cylinder, disconnect the hydraulic line and remove the master cylinder from the firewall.
– Install the new master cylinder in place and reconnect the hydraulic line.
### 6. Inspect and Replace the Clutch Line
– check the hydraulic line for any signs of wear or leaks. Replace it if necessary.
– Connect the line to the master cylinder and the slave cylinder securely.
### 5. Access the Clutch System
– Depending on the model year, you may need to remove the battery, air intake, or other components to gain access to the clutch master and slave cylinders.
### 4. Lift the Vehicle
– Use a jack to lift the front of the vehicle and securely place it on jack stands for safety.
### 3. Gather Tools and Materials
– Collect all necessary tools including wrenches, screwdrivers, a bleeding kit, and replacement parts such as a master cylinder, slave cylinder, or hydraulic fluid.
### 2. Prepare the Vehicle
– Ensure the vehicle is parked on a level surface and the engine is off. engage the parking brake for safety.
### 1. Identify the Issue
– Confirm that the problem is with the hydraulic clutch system by checking for signs such as difficulty in shifting gears, a spongy clutch pedal, or fluid leaks.
By following these steps in reverse order, you can effectively repair the hydraulic clutch system of a Daihatsu Terios. Make sure to consult the vehicle’s service manual for specific details
and torque specifications.
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