Repairing the shift drum on a Mitsubishi Pajero involves several steps that should be performed in reverse order for clarity. click here for more details on the download manual…..
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Here’s a simplified outline of the process:
### 6. Reassemble Components
– **Reinstall the Transmission Case**: Carefully place the transmission case back on the assembly, ensuring that all mating surfaces are clean and any gaskets or seals are properly positioned.
– **Reconnect Linkages**: Reattach any shift linkages, cables, or connectors that were disconnected during the disassembly process.
– **Install Any Covers**: Put back any covers or components that were removed, ensuring they are secured tightly.
### 5. Test the Shift Drum
– **Manual Test**: Before reassembling the entire transmission, manually operate the shift drum to ensure it moves smoothly through all gears.
– **Check Alignment**: Make sure that all gears and components are properly aligned and seated.
### 4. Install the Shift Drum
– **Position the Shift Drum**: Carefully position the shift drum into place within the transmission housing.
– **Secure with Retaining Clips**: If applicable, install any retaining clips or fasteners to secure the shift drum in place.
### 3. Remove the Old Shift Drum
– **Unscrew Fasteners**: Remove any screws or bolts securing the old shift drum in place.
– **Disconnect Associated Parts**: Take off any components connected to the shift drum, such as the shift fork or linkage.
### 2. Prepare for Repair
– **Drain Transmission Fluid**: Start by draining the transmission fluid to prevent spills and ensure a clean working environment.
– **Lift Vehicle**: Use jacks and jack stands to safely lift the vehicle and access the transmission.
### 1. Gather Tools and Parts
– **Tools Required**: Prepare the necessary tools, which may include a socket set, screwdrivers, pliers, and potentially specialized tools for transmission work.
– **Replacement Parts**: Obtain a new or refurbished shift drum, gaskets, and any other necessary components for the repair.
### Note:
– Always refer to the specific service manual for the Mitsubishi Pajero for detailed instructions, torque specifications, and any specific procedures related to your model year.
– It is also advisable to take safety precautions, including wearing gloves
and eye protection, and ensuring that the vehicle is securely lifted before beginning work.
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