Download Jeep XJ FSM 1988 Service Repair Manual –

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Replacing a torque converter on a Jeep Cherokee (XJ) involves several detailed steps and requires a good understanding of automotive mechanics. Access and review the manual details here…..


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Below, I’ll provide a comprehensive guide on how to perform this replacement. Please ensure you have the appropriate tools and safety equipment before starting.

### Tools and Materials Required:

1. **Tools:**
– Socket set (metric)
– Wrenches (metric)
– Torque wrench
– Screwdrivers (flathead and Phillips)
– Pry bar
– Transmission jack or floor jack with a wide base
– Jack stands
– Pliers
– Oil catch pan
– Torque converter installation tool (optional but recommended)

2. **Materials:**
– New torque converter
– New transmission fluid
– New transmission filter and gasket (recommended)
– RTV sealant (if applicable)
– Clean rags
– Brake cleaner

### Safety Precautions:
– Disconnect the battery before starting.
– Work in a well-ventilated area.
– Use safety glasses and gloves.
– Ensure the vehicle is securely supported on jack stands.

### Steps for Torque Converter Replacement:

1. **Preparation:**
– **Disconnect the Battery**: Remove the negative terminal to prevent electrical shorts.
– **Lift the Vehicle**: Use a floor jack to raise the front of the Jeep and secure it on jack stands.
– **Drain the Transmission Fluid**: Place an oil catch pan under the transmission pan and remove the drain plug or the pan itself to drain the fluid.

2. **Remove the Transmission Pan (if applicable):**
– **Unbolt the Pan**: Remove the bolts holding the transmission pan in place. Use a screwdriver or a pry bar to carefully separate the pan from the transmission.
– **Replace Filter**: If replacing the torque converter, it’s a good idea to replace the transmission filter and gasket at this time.

3. **Access the Torque Converter:**
– **Remove the Flexplate Inspection Cover**: This cover is typically located between the engine and the transmission. Remove the bolts securing it and set it aside.
– **Rotate the Engine**: You may need to rotate the engine to access the torque converter bolts. This can usually be done by turning the crankshaft with a socket on the crank pulley bolt.
– **Remove Torque Converter Bolts**: Locate the torque converter mounting bolts (usually three) and remove them using a socket.

4. **Disconnect Transmission from Engine:**
– **Support the Transmission**: Use a transmission jack to support the transmission.
– **Unbolt the Transmission**: Remove the bolts that secure the transmission to the engine block. This includes the bellhousing bolts and any crossmember bolts that may be in the way.
– **Disconnect Shifter Linkage and Wiring**: Carefully disconnect the shifter linkage and any electrical connectors attached to the transmission.

5. **Remove the Transmission:**
– **Slide the Transmission Back**: Gently slide the transmission back away from the engine. Be cautious to not damage the input shaft or any lines connected to the transmission.
– **Remove Transmission**: Once clear, lower the transmission carefully.

6. **Remove the Old Torque Converter:**
– **Pull the Torque Converter**: Once the transmission is out, the torque converter can be pulled off the input shaft of the transmission. You may need to wiggle it gently to free it from any friction.

7. **Install the New Torque Converter:**
– **Position the New Converter**: Align the new torque converter with the input shaftdownload Jeep XJ FSM workshop manual and push it onto the shaft. You should hear it click into place as it engages with the pump inside the transmission.
– **Secure the Converter**: Reinstall the torque converter bolts and tighten them to the manufacturer’s specifications.

8. **Reinstall the Transmission:**
– **Align the Transmission**: Carefully position the transmission back into place, ensuring that the input shaft goes back into the torque converter.
– **Reattach the Transmission**: Secure the bellhousing bolts and any other fasteners that were removed.

9. **Reinstall the Flexplate Inspection Cover**: Replace the cover and secure it with bolts.

10. **Reconnect the Transmission Components:**
– **Reattach Shifter Linkage and Wiring**: Connect any electrical connectors and shifter linkage that were previously disconnected.

11. **Reinstall the Transmission Pan**: If you removed it, replace it with a new gasket and secure it in place.

12. **Refill Transmission Fluid**: Using a funnel, refill the transmission with the appropriate type and amount of fluid. Check the owner’s manual for specifications.

13. **Reconnect the Battery**: Reattach the negative battery terminal.

14. **Test the System**: Start the engine and let it warm up. Check for leaks and ensure the transmission operates correctly.

### Conclusion:
Replacing the torque converter in a Jeep XJ is a labor-intensive process that requires careful attention to detail. Always refer to the factory service manual (FSM) for specific torque specifications and detailed diagrams that can aid in the process. If you’re unsure or uncomfortable performing this work, consider consulting a professional mechanic.
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