Replacing the serpentine belt on a Peugeot Boxer requires some specific tools and a careful approach. download manual more information here…..
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Below is a detailed guide with bullet points outlining the necessary steps and tools involved in the process:
### Tools Needed:
– **Socket Set**: A complete metric socket set (including 10mm, 12mm, and 13mm sockets) for removing bolts.
– **Ratchet and Extension**: A ratchet handle with an extension to access bolts in tight spaces.
– **Torque Wrench**: To ensure bolts are tightened to the manufacturer’s specifications.
– **Belt Tensioner Tool**: A specific tool or a long-handled socket wrench to relieve tension on the serpentine belt.
– **Pliers**: For removing any clips or securing mechanisms.
– **Flathead or Phillips Screwdriver**: Depending on the type of screws present in the engine cover or surrounding areas.
– **Belt Routing Diagram**: A printed diagram or a smartphone photo of the belt routing (often found on a sticker under the hood).
– **Clean Cloth**: To wipe surfaces and keep the work area clean.
– **Safety Glasses and Gloves**: Personal protective equipment to ensure safety during the process.
### Steps for Replacement:
– **Preparation**:
– Ensure the vehicle is parked on a flat surface and the engine is cool.
– Disconnect the negative battery terminal to prevent any electrical shorts or shocks during the process.
– **Access the Serpentine Belt**:
– Depending on the engine configuration, you may need to remove the engine cover or any other components obstructing access to the serpentine belt.
– Use the appropriate socket and ratchet to remove any screws or bolts holding the cover in place.
– **Locate the Tensioner**:
– Identify the belt tensioner, which is a spring-loaded pulley that keeps tension on the serpentine belt.
– Use the belt tensioner tool or a long-handled socket wrench to rotate the tensioner in the direction specified (usually clockwise) to relieve tension from the belt.
– **Remove the Old Belt**:
– While holding the tensioner in position, carefully slide the serpentine belt off the pulleys.
– Note the routing of the belt, referring to the belt routing diagram If necessary. It’s crucial to understand how the belt is threaded around the pulleys.
– **Inspect Components**:
– Check the condition of other components, including the pulleys, tensioner, and any associated accessories (like the alternator and power steering pump). Replace any worn or damaged parts as necessary.
– **Install the New Belt**:
– Begin threading the new serpentine belt around the pulleys according to the routing diagram.
– Make sure the belt is seated correctly in the grooves of each pulley.
– **Reapply Tension**:
– Using the belt tensioner tool, rotate the tensioner again to provide tension to the new belt.
– Ensure the belt is tight
and secure, with no slack.
– **Reassemble**:
– If you removed any components or covers, reattach them securely using the appropriate sockets and tools.
– Double-check that all screws and bolts are tightened to the manufacturer’s specifications using a torque wrench.
– **Reconnect Battery**:
– Reconnect the negative battery terminal to restore power to the vehicle.
– **Test the Installation**:
– Start the engine and observe the serpentine belt in operation.
– Listen for any unusual noises and check that the belt is running smoothly without slipping off any pulleys.
– **Final Inspection**:
– After a short drive, stop the vehicle and inspect the belt to ensure it’s still properly seated and there are no signs of wear or misalignment.
By following these steps carefully, you can successfully replace the serpentine belt on a Peugeot Boxer. Always refer to the vehicle’s service manual for specific instructions and torque specifications.
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