Replacing the clutch plate on a BMW 320 E21 3 Coupe can seem daunting, especially if you have little mechanical experience. go here for more information on the download manual…..
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However, with some patience and the right tools, it can be accomplished. Here’s a simplified step-by-step guide:
### Tools and Materials Needed
– **Tools**:
– socket set (metric)
– Wrenches
– Screwdrivers (flathead and Phillips)
– Torque wrench
– clutch alignment tool (often comes with a new clutch kit)
– Jack and Jack stands
– Brake cleaner
– Engine oil (for the gearbox if needed)
– **Materials**:
– New clutch kit (includes clutch plate, pressure plate, and release bearing)
– New transmission fluid (if needed)
### Steps to Replace the clutch Plate
#### 1. Prepare the Vehicle
– **Safety First**: Park the car on a flat surface and engage the parking brake.
– **Disconnect the Battery**: Remove the negative terminal to prevent any electrical issues.
#### 2. Lift the Car
– Use a Jack to lift the front of the car and secure it with Jack stands. Make sure it’s stable before you crawl underneath.
#### 3. Remove the Transmission
– **Access the Clutch**: You’ll need to remove the drive shaft and the transmission to access the clutch.
– Disconnect the drive shaft: Look for bolts connecting it to the differential and carefully remove them.
– Remove the transmission: Start by removing the bolts that secure the transmission to the engine. You may also need to disconnect the shift linkage and any electrical connections.
#### 4. Remove the Old Clutch
– **Unbolt the Pressure Plate**: Once the transmission is out, you will See the clutch assembly. Remove the bolts holding the pressure plate to the flywheel.
– **Take Off the Pressure Plate**: Carefully pull the pressure plate off, followed by the clutch plate. Note the orientation of the clutch plate for easier installation later.
#### 5. Install the New Clutch
– **Clean the Flywheel**: Use brake cleaner to clean the surface of the flywheel where the clutch plate contacts.
– **Install the New clutch Plate**: Align the new clutch plate with the flywheel. Use the clutch alignment tool to ensure it’s centered.
– **Add the Pressure Plate**: Place the pressure plate over the clutch plate
and bolt it down evenly in a star pattern to ensure it sits flat.
#### 6. Reassemble the Transmission
– **Reattach the Transmission**: Carefully align and reattach the transmission to the engine. Ensure that it fits snugly and that all bolts are secured.
– **Reconnect the Drive Shaft**: Reattach the drive shaft to the differential, making sure all bolts are tight.
#### 7. Lower the Vehicle
– Remove the Jack stands and lower the car back to the ground.
#### 8. Reconnect the Battery
– Reconnect the negative battery terminal.
#### 9. Test the Clutch
– Start the car and gently test the clutch. Make sure it engages and disengages smoothly.
### Final Tips
– **Take Your Time**: Don’t rush through the steps. It’s important to do each step carefully to prevent mistakes.
– **Consult the Manual**: If you have access to the vehicle’s service manual, refer to it for specific torque specifications and detailed diagrams.
– **Ask for Help**: If you’re uncertain about any step, consider asking someone with more mechanical experience for assistance.
By following these steps, you should be able to replace the clutch plate on your BMW 320 E21. Good luck!
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