Category: Daewoo Leganza Workshop Manual

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Replacing the clutch on a Daewoo Leganza is a moderately complex task that requires some mechanical knowledge and tools. I’ll break it down step by step for you, assuming you have no prior experience. Always remember to wear safety gear, such as gloves and safety glasses, and make sure you’re working in a well-ventilated area.

### Tools and Materials Needed:
1. **Tools:**
– Socket set (metric)
– Wrench set
– Screwdrivers (flathead and Phillips)
– Torque wrench
– Pliers
– Clutch alignment tool (often included in a clutch kit)
– Jack and jack stands
– Transmission jack or a sturdy floor jack
– Pry bar
– Hammer
– Brake cleaner
– Shop rags
– A large container for transmission fluid (if needed)

2. **Materials:**
– New clutch kit (includes clutch disc, pressure plate, and release bearing)
– New pilot bearing (if applicable)
– New transmission fluid (if you need to replace it)

### Procedure:

#### Step 1: Safety First
– **Disconnect the Battery:** start by disconnecting the negative terminal of the battery to prevent any electrical issues or shorts.

#### Step 2: Lift the Vehicle
– **Jack Up the Car:** Use a jack to lift the front of the car and place it securely on jack stands. Ensure the vehicle is stable before working underneath it.

#### Step 3: Remove the Transmission
1. **Remove the Exhaust:** If necessary, remove the exhaust pipe and any heat shields that may obstruct access to the transmission.
2. **Disconnect Shift Linkage:** Remove the shift linkage and any cables connected to the transmission.
3. **Remove the Drive Shafts (if applicable):** Depending on the configuration, you may need to remove the drive shafts. This usually involves unbolting them from the transmission and the wheel hubs.
4. **Support the Transmission:** Use a transmission jack or a sturdy floor jack to support the weight of the transmission. Make sure it’s secure.
5. **Unbolt the Transmission:** Locate the bolts that connect the transmission to the engine. There will be several bolts around the bell housing. Remove these bolts carefully.
6. **Separate the Transmission:** Once all bolts are removed, gently pull the transmission away from the engine. You may need to use a pry bar to help separate them. Be careful of any connectors or wires that may still be attached.

#### Step 4: Remove the Old Clutch
1. **Remove the Pressure Plate:** Once the transmission is out, you’ll see the clutch assembly. Remove the bolts securing the pressure plate to the flywheel. Turn the pressure plate gently to release it.
2. **Take Out the Clutch Disc:** Once the pressure plate is off, slide the clutch disc off the flywheel.
3. **Check the Flywheel:** Inspect the flywheel for any damage or wear. If it’s grooved or cracked, it may need resurfacing or replacement.

#### Step 5: install the New Clutch
1. **Install the New Pilot Bearing (if applicable):** If your vehicle uses a pilot bearing, now is the time to install it into the flywheel.
2. **Position the New Clutch Disc:** Place the new clutch disc onto the flywheel. Make sure it is oriented correctly, as it typically has a marked side that faces the pressure plate.
3. **Align the Clutch:** Use a clutch alignment tool to ensure the disc is properly centered. This tool helps hold the disc in place while you install the pressure plate.
4. **Install the New Pressure Plate:** Carefully position the new pressure plate over the clutch discdownload Daewoo Leganza workshop manual and fasten it to the flywheel with bolts. Tighten the bolts in a crisscross pattern to ensure even pressure.

#### Step 6: reinstall the Transmission
1. **Position the Transmission:** Carefully slide the transmission back into place, ensuring it aligns with the engine. You may need to rotate it slightly to get it to fit.
2. **Reconnect the Transmission Bolts:** Once aligned, reattach and tighten the bolts that hold the transmission to the engine.
3. **Reconnect Shift Linkage and Drive Shafts:** Reconnect the shift linkage and drive shafts, ensuring all bolts are tightened properly.

#### Step 7: Reassemble the Vehicle
1. **Reattach the Exhaust and Any Heat Shields:** If you removed the exhaust, put it back in place and secure it.
2. **Reconnect Any Wires and Hoses:** Ensure all electrical connections and hoses that were disconnected are reattached.

#### Step 8: Lower the Vehicle
– **Remove the Jack Stands:** Once everything is back in place, lower the vehicle back to the ground and remove the jack stands.

#### Step 9: Reconnect the Battery
– **Reconnect the Battery:** Attach the negative terminal of the battery.

#### Step 10: Test Drive
– **Check Fluid Levels:** Ensure you have the correct amount of transmission fluid.
– **Test the Clutch:** start the vehicle and carefully test the clutch operation in a safe area. Make sure it engages and disengages smoothly.

### Final Tips
– **Take Your Time:** Don’t rush through the process. Double-check your work as you go.
– **Follow Manufacturer Specifications:** Always refer to a service manual for your specific vehicle for torque specifications and additional details.

If at any point you feel overwhelmed or unsure, consider enlisting the help of a more experienced mechanic. Good luck with your clutch replacement!
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