Adjusting the gear ratio on a Dodge Ram Pickup 2500 involves several steps, and here’s a reverse order explanation of the process: ### Step 8: Reassemble and Test 1. manual download, click here to get it…..
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Adjusting the gear ratio on a Dodge Ram Pickup 2500 involves several steps, and here’s a reverse order explanation of the process:
### Step 8: Reassemble and Test
1. **Reinstall the Differential Cover:** Use a new gasket or RTV sealant to ensure a good seal. Tighten the bolts to the specified torque.
2. **Refill Differential Fluid:** Add the appropriate gear oil through the fill hole until it reaches the correct level.
3. **Reinstall the Wheels:** Put the wheels back on and tighten the lug nuts to the specified torque.
4. **Lower the Vehicle:** Use a jack to lower the truck back to the ground.
### Step 7: Final Checks
1. **Check for Leaks:** After running the vehicle for a short distance, inspect the differential for any leaks around the cover.
2. **Test Drive:** Take the vehicle for a test drive to ensure the gears are functioning properly and there are no unusual noises.
### Step 6: Adjust the Gear Ratio
1. **Install New Ring and Pinion Gears:** Carefully position the new ring gear on the differential and the pinion gear in the housing, ensuring proper alignment.
2. **Set Pinion Depth and Backlash:** Use a dial indicator to measure backlash and adjust the pinion depth according to manufacturer specifications.
### Step 5: Remove the Differential Assembly
1. **Disconnect the Driveshaft:** Unbolt the driveshaft from the rear differential.
2. **Remove Axles:** Take off the axle shafts by removing the retaining clips and sliding them out.
3. **Take Out the Differential:** Unbolt and remove the differential assembly from the housing.
### Step 4: Prepare for Gear Ratio Change
1. **Gather Tools and Parts:** Obtain the new gears, necessary tools (socket set, torque wrench, dial indicator, etc.), and replacement fluids.
2. **Raise the Vehicle:** Securely lift the truck using jack stands for safety.
### Step 3: Gather Specifications
1. **Consult the Owner’s Manual:** Check the specifications for the new gear ratio you want to install and ensure compatibility with your truck.
### Step 2: Safety Precautions
1. **Disconnect the Battery:** For safety, disconnect the negative battery terminal to prevent electrical issues.
2. **Wear Safety Gear:** Use Gloves
and safety glasses to protect yourself during the process.
### Step 1: Identify the Need for Change
1. **Assess Current Gear Ratio:** Determine the current gear ratio and decide on the new ratio based on your driving needs (towing, off-road, etc.).
By following these steps in reverse order, you can understand the process of adjusting the gear ratio on a Dodge Ram Pickup 2500.
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