Reconditioning a gearbox (transmission) on a Dodge Spirit involves a detailed process that requires a variety of tools and equipment. more details on the download manual click here…..
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below are the steps, along with the necessary tools and their descriptions:
– **Safety Gear**
– **Safety Glasses**: Protects your eyes from debris and fluids.
– **Gloves**: Heavy-duty gloves to protect your hands from sharp edges and oils.
– **Steel-Toed Boots**: Provides foot protection when working under the vehicle.
– **Basic Hand Tools**
– **Socket Set**: A complete set with various sizes to remove bolts and nuts from the gearbox.
– **Wrenches**: Open-end and box-end wrenches for loosening and tightening various components.
– **Screwdrivers**: Flathead and Phillips screwdrivers for removing any screws on the gearbox.
– **Specialized Transmission Tools**
– **Torque Wrench**: Ensures that bolts are tightened to the manufacturer’s specifications.
– **Transmission Jack**: A specialized jack that allows for safe removal and installation of the transmission.
– **Clutch Alignment Tool**: Helps align the clutch disc and pressure plate during reassembly.
– **Fluid Management**
– **Fluid Pump**: For transferring transmission fluid into the gearbox.
– **Drain Pan**: To catch old fluid during the removal process.
– **Funnel**: To facilitate pouring new fluid into the gearbox without spills.
– **Cleaning Tools**
– **Parts Washer**: A basin filled with solvent to clean transmission components.
– **Wire Brush**: For scrubbing gunk off metal parts.
– **Rags**: To wipe down surfaces and remove excess oil.
– **Gasket and Sealant Tools**
– **Gasket Scraper**: To remove old gaskets from the gearbox surfaces.
– **Sealant Applicator**: For applying gasket maker or sealant where necessary.
– **Inspection Tools**
– **Micrometer**: For measuring the thickness of components to ensure they are within specifications.
– **Feeler Gauge**: To check the clearance between moving parts in the gearbox.
– **Magnet Tool**: To retrieve any small parts that may have fallen into hard-to-reach areas.
– **Reconditioning Supplies**
– **Replacement Parts**: Gaskets, seals, clutches, and bearings specific to the Dodge Spirit’s gearbox.
– **Transmission Fluid**: Ensure you have the correct type and amount of fluid for the reconditioning process.
– **Cleaning Solvents**: For cleaning metal parts during reconditioning.
– **Reassembly and Installation**
– **Hoist or Engine Crane**: If the gearbox is particularly heavy or if you are working alone, this will assist in lifting and positioning the gearbox.
– **Workshop Manual**: A detailed manual specific to the Dodge Spirit, providing torque specifications, assembly instructions, and diagrams.
### Steps for Gearbox Reconditioning
– **Preparation**
– Disconnect the battery and secure the vehicle on a level surface with jack stands.
– remove components obstructing access to the gearbox (e.g., exhaust, driveshaft, etc.).
– **Removal**
– Use the transmission jack to support the gearbox before unbolting it from the engine.
– Carefully lower
and remove the gearbox from the vehicle.
– **Disassembly**
– remove the external components such as the bell housing, input shaft, and output shaft.
– Take apart the internal components, noting the order of assembly for later reinstallation.
– **Cleaning**
– Clean all components using the parts washer and wire brushes.
– Inspect for wear and damage, measuring components as necessary.
– **Replacement**
– Replace any worn or damaged parts with new components, ensuring they match the specifications for the Dodge Spirit.
– Apply new gaskets and sealants where necessary.
– **Reassembly**
– Carefully reassemble the gearbox, following the reverse order of disassembly.
– Use the torque wrench to tighten bolts to the manufacturer’s specifications.
– **Reinstallation**
– Use the transmission jack to lift the gearbox back into place.
– Reconnect all components and ensure everything is secured.
– **Fluid Replacement**
– Fill the gearbox with the appropriate transmission fluid using the funnel and fluid pump.
– **Final Checks**
– Reconnect the battery and start the vehicle to check for leaks or issues.
– Conduct a test drive to ensure proper operation of the gearbox.
### Conclusion
Reconditioning a gearbox on a Dodge Spirit is a complex task that requires patience, attention to detail, and the right tools. Always refer to the specific service manual for your vehicle to ensure compliance with manufacturer specifications.
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