Category: Mitsubishi Evo 8 Service Manua

Replacing brake pads on a Mitsubishi Evo 8 is a task that can be performed with basic mechanical skills and the right tools. Get instant access to the manual—click here for details……

Below is a detailed step-by-step guide, including the necessary components and tools you will need.

### Tools and Materials Needed:

1. **Tools:**
– Jack and jack stands or a hydraulic lift
– Lug wrench
– Socket set (typically 12mm and 14mm sockets)
– Torque wrench
– Brake caliper tool (or C-clamp)
– Screwdriver (flathead)
– Pliers
– Brake cleaner
– Brake grease or anti-squeal lubricant

2. **Materials:**
– New brake pads (ensure they are compatible with the Evo 8)
– Brake pad shims (if not included with new pads)
– Optional: New brake rotors (if they are worn)

### Step-by-Step Guide:

#### Step 1: Prepare Your Vehicle
1. **Park Safely**: Make sure your Evo 8 is parked on a flat surface and the parking brake is engaged.
2. **Loosen Lug Nuts**: Using the lug wrench, slightly loosen the lug nuts on the wheel you will be working on, but do not remove them completely yet.

#### Step 2: Raise the Vehicle
1. **Jack Up the Car**: Use the jack to lift the front or rear of the vehicle (depending on which brakes you are replacing).
2. **Secure with Jack Stands**: Place jack stands under the vehicle for safety. Make sure the stands are on a stable part of the frame.

#### Step 3: Remove the Wheel
1. **Remove Lug Nuts**: Now that the vehicle is secure, remove the lug nuts completely and take the wheel off.

#### Step 4: access the Brake Caliper
1. **Locate the Brake Caliper**: The caliper is the component that houses the brake pads and is mounted over the brake rotor.
2. **Remove Caliper Bolts**: Using the socket set, remove the bolts holding the caliper in place. These are typically 12mm or 14mm. Be careful not to let the caliper hang by the brake line; support it with a bungee cord or similar.

#### Step 5: Remove Old Brake Pads
1. **Remove Old Pads**: Slide the old brake pads out of the caliper bracket. take note of how they are positioned for reference when installing new ones.
2. **Inspect Rotors**: Check the condition of the brake rotors. If they are worn or have deep grooves, consider replacing them.

#### Step 6: Compress the Caliper Piston
1. **Use a Brake Caliper Tool or C-Clamp**: To make room for the new pads, you need to compress the caliper piston back into the caliper housing. Place the tool or C-clamp over the piston and gently compress until it is fully seated.
2. **Check Brake Fluid**: While compressing the piston, it’s a good idea to check the brake fluid reservoir. If the fluid is near the top, be cautious as compressing the piston may cause fluid to overflow.

#### Step 7: Install New Brake Pads
1. **Apply Brake Grease**: Apply a thin layer of brake grease to the back of the new brake pads (avoid the friction surface).
2. **Insert New Pads**: Position the new brake pads into the caliper bracket in the same orientation as the old ones. Ensure they fit snugly.

#### Step 8: Reattach the Caliper
1. **Position Caliper**: Carefully position the caliper over the new pads and align the bolt holes.
2. **Reinstall Caliper Bolts**: Tighten the caliper bolts securely, using a torque wrench to ensure they are tightened to the manufacturer’s specifications.

#### Step 9: Reinstall the Wheel
1. **Place the Wheel Back On**: Align the wheel with the hub download Mitsubishi Evo 8 workshop manual and place it back onto the wheel studs.
2. **Hand-Tighten Lug Nuts**: Hand-tighten the lug nuts to secure the wheel.

#### Step 10: Lower the Vehicle
1. **Remove Jack Stands**: Carefully lower the vehicle back to the ground.
2. **Tighten Lug Nuts**: Once the vehicle is on the ground, use the lug wrench to fully tighten the lug nuts in a star pattern to ensure even distribution.

#### Step 11: Repeat on Other Side (if necessary)
1. **Repeat Process**: If you are replacing brake pads on both sides, repeat the process for the other wheel.

#### Step 12: Test the Brakes
1. **Pump the Brake Pedal**: Before driving, pump the brake pedal a few times to ensure the pads are seated properly against the rotors.
2. **Test Drive**: take the car for a short drive to ensure everything is working correctly. Listen for any unusual noises that may indicate a problem.

### Safety Precautions:
– Always wear safety glasses and gloves while performing brake maintenance.
– Ensure the vehicle is secure and stable while working underneath it.
– Dispose of old brake pads and any waste materials in accordance with local regulations.

By following these steps, you can successfully replace the brake pads on your Mitsubishi Evo 8. If you’re unsure about any part of the process or encounter any issues, it’s always a good idea to consult a professional mechanic.
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