Category: 2001-2011 SsangYong Rexton I,

Download 2001-2011 SsangYong Rexton I, Rexton II Workshop Repair Service Manual BEST 1,5G –

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Repairing an automatic transmission can be a complex and technical task that requires a good understanding of automotive mechanics, specific tools, and in many cases, specialized equipment. Find all the information you need in the download manual……


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Below, I’ll give you a detailed overview of the key components involved in the automatic transmission of a SsangYong Rexton I (2001-2006) and Rexton II (2006-2012), as well as a general guide on how to approach transmission repairs.

### Components of an Automatic Transmission:

1. **Transmission Case**: This is the outer shell of the transmission that houses all internal components. It is typically made of aluminum or cast iron.

2. **Torque Converter**: This component connects the engine to the transmission and allows the vehicle to come to a stop without stalling. It contains fluid and uses a turbine and stator to multiply torque.

3. **Planetary Gear Set**: This is a set of gears that provides different gear ratios. It consists of a sun gear, planet gears, and a ring gear.

4. **Clutch Packs**: These are used to engage and disengage different gears. The clutch packs are controlled by hydraulic pressure and can wear out over time.

5. **Bands**: Metal bands that wrap around the drum of the planetary gear set to hold it in place and provide the necessary friction to change gears.

6. **Valve Body**: The control center of the transmission, which directs hydraulic fluid to the appropriate clutch packs and bands based on input from the transmission control module (TCM).

7. **Transmission control Module (TCM)**: An electronic component that controls the shifting of gears based on various inputs, such as throttle position, vehicle speed, and engine load.

8. **Hydraulic Pump**: This pump generates hydraulic pressure needed to operate the clutch packs and bands.

9. **Filter**: A filter that removes debris and contaminants from the transmission fluid.

10. **Oil Cooler**: This component helps in dissipating heat from the transmission fluid to maintain optimal operating temperatures.

### Tools Needed:

– Socket set
– Wrench set
– Torque wrench
– Screwdrivers
– Transmission jack
– Fluid pump for refilling
– Gasket scraper
– Transmission fluid
– Replacement parts (gaskets, seals, clutches, etc.)
– Diagnostic scanner

### Steps for Automatic Transmission Repair:

#### 1. **Diagnosis**
– Use a diagnostic scanner to check for any error codes related to the transmission. This will help identify specific issues such as slipping, overheating, or failure to shift.

#### 2. **Preparation**
– Ensure the vehicle is on a flat surface and secure it with jack stands.
– Disconnect the battery to avoid any electrical shorts.

#### 3. **Fluid Drainage**
place a drain pan under the transmission oil pan and remove the drain plug or oil pan bolts to drain the transmission fluid.

#### 4. **Remove the Transmission**
– Disconnect the driveshaft and any electrical connections to the transmission, including those for the TCM.
– Unbolt the transmission from the engine and remove it using a transmission jack. This may involve removing additional components such as the exhaust or crossmember for clearance.

#### 5. **Disassembly**
– Remove the oil pan to access the internal components.
– Remove the filter and inspect it for debris.
– Take out the valve body to inspect the solenoids and other components for wear or damage.
– Remove the torque converter and inspect it for any signs of failure.

#### 6. **Inspect Components**
– Check all internal components such as clutch packs, download SsangYong Rexton I Rexton II 1 5G workshop manualbands, and gears for wear. Look for discoloration, scoring, or broken parts.
– Inspect the hydraulic pump and valve body for any blockages or damage.

#### 7. **Replace Worn Parts**
replace any worn or damaged components, including clutch packs, seals, gaskets, and O-rings. Ensure to use OEM or high-quality aftermarket parts for reliability.

#### 8. **Reassembly**
– Reinstall the valve body, ensuring that all gaskets and seals are correctly positioned.
– Install the oil filter and reattach the oil pan.
– Reinstall the torque converter and ensure it is seated properly.

#### 9. **Reinstall Transmission**
– Carefully lift the transmission back into place using the transmission jack.
– Reconnect the driveshaft and all electrical connections.

#### 10. **Fluid Refill**
– Refill the transmission with the correct type and amount of fluid as specified in the vehicle’s service manual.
– Start the engine and allow it to warm up, then check the fluid level again and add more fluid if necessary.

#### 11. **Test Drive**
– Take the vehicle for a test drive to ensure the transmission is shifting smoothly and there are no leaks.

### Additional Tips:
– Always refer to the vehicle’s service manual for specific torque specifications and fluid capacities.
– Clean all mating surfaces thoroughly to prevent leaks from new gaskets.
– Make sure to properly dispose of old transmission fluid according to local regulations.

### Conclusion
Automatic transmission repair is a detailed process that requires mechanical skill and knowledge. If you are not comfortable performing these repairs, it may be best to consult with a professional mechanic who has experience with SsangYong vehicles.
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