It’s Tommie the mechanic here, and today, we’re going to delve into the intricate world of tie rod end replacement on an Alfa Romeo 145 or 146. This procedure is essential for maintaining the steering and suspension systems of your vehicle, ensuring precise handling and safety on the road. Now, let’s get into the nitty-gritty details of how to get this job done, including the tools we’ll employ along the way.

### Tools and Equipment Needed

1. **Jack and Jack Stands**: A hydraulic floor jack is indispensable for lifting the vehicle safely, while jack stands provide stable support once the car is elevated. Always ensure the vehicle is securely lifted before working underneath it!

2. **Lug Wrench**: This tool is used to remove the wheel lugs. It typically has a cross shape, allowing you to utilize leverage effectively to loosen those stubborn nuts.

3. **Socket Set**: A comprehensive socket set (including both metric and imperial sizes) will be necessary for removing bolts and nuts. For the tie rod end, you’ll likely need a 17mm or 19mm socket, depending on the specific model.

4. **Wrench Set**: A combination of open-end and box-end wrenches will help in accessing tight spaces. You might need an adjustable wrench for extra versatility.

5. **Ball Joint Separator**: This specialized tool is designed to separate the tie rod end from the steering knuckle. It often comes in a forked shape and can be tapped with a hammer to aid in the separation process.

6. **Hammer**: A regular hammer or a dead-blow hammer can be useful for various tasks, including tapping on the ball joint separator.

7. **Pry Bar**: A pry bar, or crowbar, can be useful for gently persuading stubborn components to separate.

8. **Torque Wrench**: To ensure that all fasteners are tightened to the manufacturer’s specifications, a torque wrench is essential. This tool allows you to apply a specific amount of torque to a bolt, preventing over-tightening.

9. **Grease Gun**: If your new tie rod end requires lubrication, a grease gun will help you apply grease to the fitting, ensuring smooth operation.

10. **Safety Gear**: Don’t forget your safety glasses, gloves, and possibly knee pads to protect yourself during the process.

### Step-by-Step Procedure

#### 1. Preparation and Safety

Before we get started, make sure you’re working on a level surface. Engage the parking brake, and for added safety, chock the rear wheels to prevent any unexpected movement.

#### 2. Remove the Wheel

Using your **lug wrench**, loosen the lug nuts on the front wheel where you’ll be replacing the tie rod end. It’s often easier to loosen them while the wheel is still on the ground. Once they’re loosened, lift the front of the car with your **hydraulic floor jack**, and securely place it on **jack stands**. Now, remove the wheel completely and set it aside.

#### 3. Locate the Tie Rod End

Next, locate the tie rod end. It’s typically connected to the steering knuckle and extends to the inner tie rod. You will see a threaded rod with a ball joint at the end, which connects to the knuckle.

#### 4. Remove the Tie Rod End

Using your **socket set** and the appropriate size socket, remove the nut securing the tie rod end to the steering knuckle. After removing the nut, you’ll want to use the **ball joint separator**. Position the forked end of the separator around the tie rod end and tap it with your **hammer** to create a separation between the tie rod end and the knuckle. If it’s particularly stubborn, you can gently pry with the **pry bar**.

#### 5. Detach the Tie Rod End

Once separated, you can pull the tie rod end away from the knuckle. If you’re replacing it with a new one, take Note of the orientation download Alfa Romeo 145 146 workshop manual and how it was installed. It’s a good idea to compare the old tie rod end with the new one to ensure they are identical.

#### 6. Install the New Tie Rod End

Take your new tie rod end and thread it into the outer tie rod. You may want to count the number of turns it takes to remove the old one to help maintain alignment. Once it’s in place, tighten it by hand, ensuring it’s seated properly.

#### 7. Reattach to the Steering Knuckle

Align the new tie rod end with the hole in the steering knuckle and push it into place. Reinstall the nut and tighten it securely using your **socket set**. Be sure to consult the vehicle’s specifications for the proper torque setting and use your **torque wrench** to achieve that.

#### 8. Reinstall the Wheel

Now that you’ve replaced the tie rod end, it’s time to put the wheel back on. Place the wheel onto the hub, hand-tighten the lug nuts, and then lower the car back to the ground using the **jack**. Once on the ground, use the **lug wrench** to tighten the lug nuts in a crisscross pattern to ensure even pressure.

#### 9. Final Checks

Before taking your car for a drive, double-check that everything is securely tightened, and ensure that the steering feels smooth. If you have access to a wheel alignment machine, it’s highly recommended to check the alignment, as replacing the tie rod can affect steering geometry.

#### 10. Clean Up

Finally, pack up your tools, dispose of any old parts responsibly, and enjoy the satisfaction of a job well done!

### Conclusion

And there you have it! A comprehensive guide to replacing the tie rod end on an Alfa Romeo 145 or 146. Remember, this is an important part of your vehicle’s steering and suspension system, and doing it correctly will ensure your safety and the longevity of your vehicle. Happy wrenching!
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Download Alfa Romeo 145 146 1994-2001 Workshop Service Manual –

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