Kawasaki KX60 and KX80 1983 – 2002 Clymer Owners Service and Repair Manual

do your own repairs
Softcover – 348 pages – Kawasaki KX60 KX80 1983 – 2002 Clymer Owners Service Repair Manual Covers the following Models: KX60 (1983-2002) KX80 (1983-1990)Contents: QUICK REFERENCE DATA GENERAL INFORMATIONManual organization / Notes cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measureing tools / Special tools / Fabricating tools / Expendable supplies / Mechanic #39;s tips / Safety / Specifications TROUBLESHOOTINGOperating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting trouble / Engine / Engine performance / Engine noises / Excessive vibration / Fuel system / Tow-stroke pressure testing / Clutch /Transmission / Ignition system / Front suspension and steering / Brakes LUBRICATION MAINTENANCE AND TUNE-UPPre-checks / Engine lubrication / Periodic lubrication / Periodic maintenance / Maintenance Schedule Intervals / Engine oil and filter change / Fork oil change / Drive chain adjustment / Engine tune-up / Front fork air pressure measurement / Storage / Specifications ENGINE TOP ENDEngine lubrication / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head / Cylinder / Piston piston pin and piston rings / Break-in procedure / Reed valve assembly / Specifications ENGINE LOWER ENDServicing engine in frame / Engine / Engine sprocket / Crankcase and crankshaft / Specifications CLUTCH KICKSTARTER AND EXTERNAL SHIFT MECHANISMClutch cover / Clutch / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications TRANSMISSION AND INTERNAL SHIFT MECHANISMTransmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Specifications FUEL AND EXHAUST SYSTEMSAir filter / Carburetor operation / Carburetor service (1983-1987) / Carburetor service (1988-on) / Carburetor adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Exhaust system / Exhaust system decarbonizing / Exhaust system repair / Specifications IGNITION SYSTEMCapacitor discharge ignition / Flywheel / Capacitor discharge ignition unit / Ignition coil / Spark plug / Engine stop switch / Wiring diagrams / Specifications LIQUID COOLING SYSTEMCooling system information

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